A Comprehensive Guide To PCD Saw Blades
When looking for an effective machining material for your industrial activities, one option you might come up with is polycrystalline diamond (PCD) saw blades. They are machining tools for applications such as drilling, sowing, glass cutting, woodworking, and automobile processing. PCD is a solid and firm material artificially made through a laboratory process that involves sintering diamond crystals to a base surface of tungsten carbide. This piece gives you a comprehensive guide to the benefits of using PCD saw blades and how to choose the right one for your applications.
Why Should You Use PCD Saw Blades?
PCD saw blades stand out against other cutting tools for several reasons. First, their manufacturing method results in solid material, making them durable, and you can use them for years without needing replacement. Second, strength makes them a versatile machining tool for different applications. You can use them to cut through aluminum, fiberglass, chipboards, abrasive plastic, carbon fiber, laminated material, etc. That saves you from investing in multiple cutting blades for different applications. Lastly, using PCD blades results in high precision and accurate finishes. That results in high-quality products and also saves you production time.
How Should You Choose PCD Saw Blades
The following are two factors to consider when choosing the right PCD saw blades for activities.
Tooth Style and Shape
When choosing a PCD saw blade, it's essential to pick the right design to perform the cutting work effectively. They exist in different categories based on the shape and style of their cutting edges. For instance, some have alternate bevels, i.e., an angled ground on top of their tooth, and the tooth's directions alternate from left to right around the cutting plate. That makes them suitable for cutting materials such as wood. Another example includes a triple chip blade, which alternates the shape of every first tooth on each side, making them suitable for cutting aluminum components and fiberglass. Other tooth designs include flat top ground and circular blades. You should explain to your dealer the type of material you intend to shape for guidance in selecting the perfect tool.
Flexibility and Ability to Operate
When buying industrial equipment, it's essential to consider user-friendliness and whether the operator can effectively handle it. PCD saw blades vary in size and portability. If you intend to cut through material in different industrial settings, choose smaller-sized ones to allow easier maneuverability. They also allow you to work with them for longer hours. On the other hand, bigger and stationary PCD saw blades are suitable for large-scale tool shaping and cutting work. That's because they can handle more material at a time, making them productive and cost-effective.
Take Away
Are you looking for the perfect saw blades for your activities? Consult a PCD tool dealer for more information.
